pcray1231
Well-known member
but I know of nobody who used a "shrink wrap type" coating on cane.
Ok, first I recognize it doesn't matter, this is educational and all and in reality whether its a plastic or not doesn't mean a lick. But the shrink wrap is used on graphite sticks, not cane, and its not a coating, it's removed at the end. I'm not quite sure whether the resins you are talking about are the ones used in making carbon fibers (which are baked off to make the fibers essentially "pure" carbon), or the ones used by the fly rod manufacturers in the finished product (which do remain). I'll assume the latter.
I have "played" with graphite sheets and made rudimentary graphite parts. It's as it comes from the factory, the same as is used in fly rods (though modulus, type of resins, etc. was was likely different).
It comes on a roll and resembles a black cloth, with paper backing. Starting at the opposite side of the paper, you have a layer of longitudinal carbon fibers (the fibers are a composite in some, like the boron stuff), and then you have a layer of transverse fibers. Sometimes these are 2 separate layers, sometimes they are woven together. The transverse fibers can be more carbon fiber, but are often fiberglass or a composite.
At the bottom, nearest the paper, is a thin layer of resin. I assume this is what you mean by the plastic, and yes, it can be a plastic, but I know they're experimenting with other materials.
The cloth is cut to shape, the paper is removed, and it's wrapped around a form and secured. For a fishing rod it is likely a tapered steel rod. If not for the form, it would be floppy and collapsable.
Now they wrap a plastic "shrink wrap" type covering around it, and stick it in the furnace. What happens is that the resins melt, the graphite and resin expand, and the plastic covering shrinks but does not melt, creating pressure. The combination of heat and pressure cross links the carbon fibers within each macro-fiber, making them stiff. With stiff fibers, woven or at least layered at 90 degrees, even without the resin, this structure would not collapse, and it'd be quite strong, but it may twist. The resin is the "glue" that holds the carbon fibers together.
After tempering, the plastic wrap is removed, and the blank is sanded (Scott, I think, doesn't even sand). Some companies put a varnish on, some don't (G. Loomis), preferring the matte look of the sanded blank.
You are right, the resin is not purely cosmetic, but it doesn't add strength or prevent collapse either. After tempering, the transverse fibers are plenty stiff to handle this task. The resin is essentially a glue or a filler. Yes, you could make the comparison of rebar in concrete, however, in this case the rebar makes up the vast majority of the volume and almost all of the structural inegrity, and all the concrete does is fill the gaps and help hold things in place.
At least that is my understanding, now tell me where I'm wrong.