DIY Bamboo Rod Tubes Experimenting. Failures and Successes

  • Thread starter salvelinusfontinalis
  • Start date
salvelinusfontinalis

salvelinusfontinalis

Active member
Joined
Sep 9, 2006
Messages
7,284
I was lucky enough two springs ago to have a local hardware store offering up bamboo rod stalks at a very reasonable price. At 5 bucks a piece i bought the 5 remaining "uncracked" tubes they vary from an outer wall diameter of 2 1/4"-2.5"

A few things I learned:
1. Don't sand the thing before you remove the membranes. 3 of the tubes split in half after much sanding.
2. You cant sand them enough because the wax outer layer is all over it including the cracks around the knots. you need to really sand those areas good.
3. lay down an mild stain to see what wax you missed, re-sand and stain again.
4. End caps are hard to find, or at least i thought.
5. Dog legged bamboo stalks can be used.

The process ( i dont have pics of everything as its still in process also I never photoed making the one but you can see the semi end results):

1. Find a complete bamboo stalk that is not cracked too badly. you will see some small ones on this but its in good shape. However it is badly doglegged and not straight. I have some ideas on how to combat this.
43632473825_b5f31bd224_b.jpg


2. I am lucky enough to live on a farm with a barn full of all kinds of stuff from 1818-present. Included in the mess is a bunch of re bar. I set up a large diameter one and a small one. First step is to completely knock out the membranes. This is not an easy task on bamboo this thick. In fact it sucks. It often causes cracking and can actually ruin the tube. However it worked on this piece. After that the second step is to take the smaller sharp re bar and reduce the inner wall thickness at spots in the dog legs. i recommend slightly wetting the inside but not too much. This will aid in softening and removing bamboo from in there. While this takes much time and care it can work. This allowed me plenty of room for the rod tip to fit through.
I ruined 3 tubes just trying to get the membranes out....
29603859717_39968fa52a_b.jpg

29603872317_790c143ae7_b.jpg

44492060742_e3e7bf20b2_b.jpg

42732791450_9e8b25fa78_b.jpg

43823688674_749ed97eda_b.jpg

43632462485_bb7caab0a9_b.jpg


If you succeed in this process begin your long sanding process. Use a medium heavy grit and work your way down to superfine. Here you can see how thick the wax coating is.
29603865597_3b70e73ed9_b.jpg

After a really good sand, and I mean I would take days to sand considering I have a work habitat and fishing addiction.
43632568655_6bbc6b4c7c_b.jpg

43823808284_c89b4613b0_b.jpg

43823803474_37d12384d2_b.jpg

43823764034_119ae539b3_b.jpg


Now a light staining to expose areas that need more sanding.
43823802654_d0a796739b_b.jpg

29603946137_8974859860_b.jpg

Here you can see the wax in the joint beside the knot
43823781524_b1a43193bb_b.jpg

44541537691_103afefe2a_b.jpg

44492102972_a6a76dd721_b.jpg


Expect slight imperfections. Its bamboo and a rod tube. It wont be perfect.
44492098102_a44e16e3ec_b.jpg


43632529055_1dbe7e5c10_b.jpg


My advice for these cracks is to inject them with a dark epoxy after all your staining. they will seal up, hold and last. Not disappear but last and not get worse.
44492084692_5c6bc7f377_b.jpg


After all sanding and staining.
44497956602_1bf0892cd9_b.jpg

44547328101_7b8e2184f0_b.jpg

42738558210_352aa7afdc_b.jpg

44497916812_417cde756e_b.jpg

43638130365_7ea5eed1c8_b.jpg


This tube will become a walking stick for and only accommodates rods max 1pc 6'6" and with smaller cork handles. However I have 4 it fits. Also I can get the rod sock in there for extra protection. I left the very bottom membrane intact for extra storage.

This other rod tube actually has an aluminum rod tube forced down its shaft. Extra points if you can tell me what tube down to the rod model.I choose this tube because its "thinner". This type of bamboo was easier to remove membranes. They were much thinner.
43829191624_8be14325d0_b.jpg

44547314161_dc7e5aff45_b.jpg

29609393097_8a78fa606a_b.jpg

42738536180_19501f108b_b.jpg

29609411397_f08197d2b6_b.jpg

44497695852_3563e58cca_b.jpg



While I have been stagnant on this project for about a year or so, Iam picking them back up.
End caps stalled me out. I think Iam going to try something like these:
44503107022_85eac93dec_b.jpg


Ill try to post back when finished. The walking stick will also need a rubber bottom. I'm debating hinged caps etc..... all part of the fun.

After this I will begin applying a clear cost of somekind.

That said bamboo stalks can be expensive but if you find them cheap, give it a try. they are beautiful!

 
Cool project! Keep us informed - inquiring minds would like to see how this turns out.

Working on this ought to get you well aquainted with the properties of bamboo and might get you on the path to other related craft designs.
 
My expertise would of been ......get a appropriate size PVC and paint it a " bamboo color "......... Nice work there dude.....
 
SmoothOperator wrote:
My expertise would of been ......get a appropriate size PVC and paint it a " bamboo color "......... Nice work there dude.....

Are we related? I swear to God I was going to post the same thing!
 
"Hippies use back door, no exceptions". Love it!

A leather cap and handle may look nice.
 
:)
I like that sign too.
Funny thing is it points to the door right next to it, which is the front door, but hippies won't notice anyways.

I like that idea of leather end caps.
Now you got me thinking again.
 
Nice project. Hardy Brothers sold rod cases made of bamboo with leather caps like this:

https://www.spinozarods.com/products/hardy-bamboo-rod-tube-2
 
Braze the end of a paddle bit onto yer rebar and go at it from both ends. A 3ft piece a rebar should be long enough.
 
That's a great idea fiveweight! You could follow it up with a rasp welded to the end of the rebar then.
 
Drum sander of approximate size also tacked onto the rebar. Go with a smaller size diameter drum/cylinder sander and build it up with a strip of towel cut to the appropriate size and use adhesive to keep it on the drum then wrap with sand paper. 3M spray adhesive works well for this kinda stuff. Nice project. Also you could save yourself at least one cap. Use the natural stop that's already built into the stalk. Then you've only have to worry bout the one end cap.
 
Back
Top